How to Replace a Brake Master Cylinder (2024)

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When to Replace a Brake Master Cylinder

Whether you know how to replace a master cylinder or not, the first step is to identify when it needs to be changed. You’ll need to diagnose it completely since many of the symptoms are the same as when other brake components are bad. Symptoms can include:

  • Visible leaks at the master cylinder. Often, it’s an integrated fluid reservoir, a seam, or the plunger inside that leak.
  • Brake pedal fade. A soft, spongy, or inconsistent pedal can signify that the master cylinder is allowing air into the hydraulic system.
  • Pulling when you brake. If the hydraulic output is uneven, the brakes can cause a pull to one side.

Tools and Equipment Required

Replacing a brake master cylinder requires several pieces of equipment and tools such as:

  • Floor jack and jack stands
  • Flat screwdriver or pry bar
  • Wrench set
  • Ratchet and socket set
  • New brake master cylinder
  • Appropriate brake fluid
  • Brake cleaner
  • Brake bleeder kit
  • Drain pan

Steps to Replace a Brake Master Cylinder

Set aside at least a few hours to replace your brake master cylinder. Even if you’re an experienced tech of backyard mechanic, there’s always the potential for a stage of the process to go sideways.

1. Prepare the Vehicle

Before you can replace a brake master cylinder, get your vehicle ready, and use safety equipment such as eyewear and protective gloves before starting any type of automotive repair or maintenance. You will also need to elevate the vehicle in order to properly access the brake calipers or wheel cylinders after the repair, so use jacks and stands for this task.

Also be sure to set the parking brake and loosen the wheels’ lug nuts while your vehicle is still on the ground – this way they’re easier to remove when you lift up your car or truck.

2. Remove the Old Master Cylinder

Before installing a new brake master cylinder, the old one needs to be removed. First, locate the brake lines connected to the master cylinder. Once you’ve identified these, use an appropriate wrench or socket along with some penetrating oil and carefully loosen each line until they can be removed without any debris getting inside of them.

Finally, unscrew the mounting bolts that attach the master cylinder itself and then pull it away from its position.

Put the old master cylinder in a drain pan to prevent brake fluid from dripping. It can damage any painted surfaces in seconds.

3. Install the New Master Cylinder

Before installing the new master cylinder, make sure you’ve thoroughly cleaned the area inside the engine compartment. Then, bench bleed the new master cylinder by pressing the plunger for 10 to 15 seconds at a time until it no longer can be pressed in more than 1/8-inch.

Transfer hydraulic lines from the old master cylinder if necessary, then install it onto the brake booster, making sure that it’s evenly tightened on both sides. Once secure, tighten the brake lines in place. Test for any leaks before bleeding your brakes. Finally, don’t forget to top up your brake fluid reservoir afterward.

4. Bleed the Brakes

After the brake master cylinder has been successfully installed, it is essential to bleed the brakes to ensure you have a consistent brake feel and the right performance. It’s a good practice to start bleeding the brakes at the wheel farthest from the master cylinder and then move around to each wheel in the next closest proximity until all of them have had their brakes bled. During this process, either a second person or a brake bleeder kit should be used.

And you’re finished when there are no air bubbles left coming out of the lines. If this procedure is followed correctly, you can rest assured that your vehicle will have effective brakes.

Tips and Precautions

Replacing a brake master cylinder should be completed with caution.

  • Make sure to safely lift the vehicle before attempting this repair, and ensure that all necessary tools are on hand.
  • Pay special attention to the brake lines and clamps, as it is important not to crack a line and lose brake fluid.
  • Finally, make sure to check for leaks after the job is complete and tighten all fittings before returning the vehicle back to the ground.

Replacing a brake master cylinder is a job that must be done correctly for the brakes to be effective and safe. If done properly, your vehicle’s braking system will remain reliable and, with the right tools and techniques, anyone with enough knowledge should feel comfortable delving into this repair job. If you decide that it’s too big a job to tackle on your own, let your local AutoZone help you find qualified professional mechanics through our Shop Referral Program.

FAQ/People Also Ask

Can I drive with a bad brake master cylinder?

It’s ill advised to drive with a bad brake master cylinder since you can’t be confident the brakes will work as designed.

How long does it take to replace a brake master cylinder?

It can take between one and four hours to replace a brake master cylinder depending on your skill level and the type of vehicle you’re working on.

Can I replace a brake master cylinder myself?

If you have the tools, it’s possible to change it on your own. Follow the service manual precisely to ensure the job is done properly.

How much does it cost to replace a brake master cylinder?

It depends. Parts range from around $30 to more than $200, and you’ll also need fluid. If you have a mechanic perform the job for you, it’s likely you’ll need to pay a couple hundred dollars more.

How often should a brake master cylinder be replaced?

There’s no reason to replace a brake master cylinder unless it has failed, so there’s no mileage or time specified to do the job.

How to Replace a Brake Master Cylinder (2024)

FAQs

Is a master cylinder easy to replace? ›

Brake master cylinders provide the power behind your vehicle's braking system, so when they go bad, it can be a serious issue. But luckily, replacing them yourself isn't overly complex and should be more than possible if you have basic automotive knowledge.

What are the symptoms of a bad brake master cylinder? ›

Inconsistent Brakes - When a master cylinder begins to fail, sometimes the brakes will feel fine one second and lose braking power the next. If the fluid is leaking past the seals inside the cylinder, the pedal may feel firm for a moment but won't hold steady; it'll feel spongy and keep sinking towards the floor.

What should you do before removing a master cylinder? ›

You'll need to relieve the vacuum pressure that exists in the system so you can disconnect the vacuum line and separate the master cylinder from the booster. To do this, pump your brake pedal a few times with the engine off. Once the pedal firms up, you're good to go.

Do you need to bleed brakes after replacing a master cylinder? ›

Remove the master cylinder from the vise and install on the vehicle, leaving the plugs installed. Remove one plug at a time and connect the steel brake lines from the vehicle to the master cylinder. The wheel cylinders and calipers must now be bled to remove any remaining air from the system.

How many hours does it take to replace a master cylinder? ›

The master cylinder is essentially the lifeline of your brake line, so if it breaks down, it will take far longer to fix than most other repairs. Depending on the vehicle and the extent of the replacements needed, you can expect somewhere between 2 hours or an all-day repair.

Can I drive with a bad master cylinder? ›

This cylinder is the principal valve through which brake fluid is pushed to make the calipers press brake pads on the rotors. In essence, this means it plays a significant role in making the car stop when you apply brakes. Any problem with the master cylinder can lead to an accident while you are on the road.

What to do after replacing a master cylinder? ›

Brakes must be bled after master cylinder replacement. Purchase a bleeder kit from an automotive supply store. Follow the directions that come with the kit.

How do you bleed a master cylinder without taking it out? ›

All you have to do is fill up the master cylinder reservoir with fresh fluid. Then starting at the wheel farthest from it (typically the right rear), loosen the bleed screw on that brake caliper/cylinder. Go inside and play on your phone for at least an hour. Close the bleed screw and top up the master cylinder.

What causes a master cylinder to go bad? ›

The most common master-cylinder failures occur from piston-bore wear and piston-seal failure. The classic symptom of a failing master cylinder is a brake pedal that “dives” or sinks slowly to the floor while pedal pressure is being applied.

How to get air out of the master cylinder? ›

By filling the master cylinder and opening the bleeder screws at each wheel, gravity will gradually force the fluid through the lines and push out the air bubbles. This method requires the appropriate tools to catch the fluid as it drips out of the bleeders.

How to tell if there is air in the master cylinder? ›

When the brake pedal sinks, that usually means that the fluid is being pushed out of the system with pressure, and when the pedal feels spongy, it indicates the presence of air in the lines. Either way, it can change how your car's brakes perform.

What happens if you don't bleed the brake master cylinder? ›

If you skip the brake bleed process, the air remains in the brake system, which reduces pressure and leads to issues like insufficient braking ability.

How much does it cost to replace a master cylinder? ›

On average, the cost of a brake master cylinder replacement can range from $300 to $800, with most of the cost being labor. It's essential to get an accurate estimate from a qualified mechanic, as the cost can vary greatly depending on the specific circ*mstances of the replacement.

How hard is it to replace a clutch master cylinder? ›

Depending on the vehicle model, repairing the clutch master cylinder is usually quite simple, as well as inexpensive.

What is the life expectancy of a master cylinder? ›

Master cylinders are an essential part of your car's braking system, and they typically last the life of the vehicle. Still, they can show signs of wear after 50,000 miles or so.

Is it hard to replace a cylinder? ›

Unfortunately, replacing a cylinder head isn't an easy fix and usually requires disassembling your engine. You can expect it to take six to 15 hours for your mechanic to complete the task, which will likely happen over the course of at least a couple of days.

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